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Going through full sampling procedures with a Production Unit prior to selling or production, will stop many production and costing problems from arising later.

If you make your own samples in-house, it will be difficult to calculate a production cost. Take your 'in-house' produced sample to an appropriate Production Unit who will calculate a production price. Please do this before you commence selling. A Production Unit will only be able to calculate its exact "making price" once it has produced a counter sample in the correct fabric. First samples test: fabric properties, production quality, pattern accuracy and exact pricing. All sampling instructions agreed between the designer / manufacturer and the Production Unit must be confirmed in writing.

Question:
I am a recently qualified designer and I am working on my first collection. I have found a small unit who made my samples beautifully but charged between £100 and £200 per item. This has used up all my savings. What can I do now?

Answer:
Charges must always be discussed and agreed in writing before rather than after the samples have been made. A lesson well learnt.

If you are going to take orders from your collection, you will still have to find a factory to quote you a production price but you will have to give the Unit an accurate forecast of how many per style they will be making.

Ask the existing factory if they can produce small quantities and at what price.
If you are unable to continue with your business, you could always sell your samples to private customers to raise some money.

Our confidential advice service will help you to plan your business spending more accurately.

Question:
Before I went on holiday I arranged for my sample collection to be made up by a Production Unit. On my return I went to collect my samples but they were not ready, had not even been started. Why won't these Production Units keep to their word?

Answer:
When a Production Unit is making anything for you especially first samples, you must be in regular contact with them. Visit the Unit everyday if possible or, phone them and be available to deal with any queries.

Production Units want the designers to supply ALL component parts before the production process starts. If no copy sample is given a very detailed sketch with finished measurements will help get the first sample "right."

Remember, quality Production Units will always be beholden to larger; more established customers who give them work on a very regular basis. Your production needs will always have to fit around these bigger fish.

Our confidential advice service will help you to understand how to deal with suppliers effectively.

Question:
Last season a seamstress who lived near to my studio made all my samples. This season I sent my patterns and sample fabric to a Production Unit who was highly recommended by another designer. When I visited the Unit they told me that my patterns would not "go together" and did not have enough information on them and that they would not produce my samples. My seamstress had no problem with any of my patterns, why should the Unit have such difficulties?

Answer:
Production Units only work successfully with "commercial" patterns that are loaded with nips and notches to guide the machinists; grain lines to help the cutters and measurement charts to help the finishers. All quality Production Units have problems with designers' sample patterns and many Unit owners will look at the designers pattern before they decide whether to make the samples.

Top home seamstresses will make any pattern fit by trimming or easing the fabric or even altering the patterns themselves. Production Units will not do this! These seamstresses can be very helpful to designers but only if they write down every problem encountered making the sample and any amendments that they have made.
When samples are made in a Unit rather than 'in-house' the pattern should be made by a professional pattern cutter or pattern service, to stop any problems arising further down the line.

Our confidential advice service will help you locate appropriate services providers.